Precision in Every Weld: Certified AWS D1.1 Inspections for Superior Structural Integrity Request a Quote Whether you're looking to qualify welders, procedures, or specific welds, we provide precise, expert assessments to ensure compliance with welding specifications, enhance quality control, and ensure structural integrity. With our thorough knowledge of industry standards and regulations, we help manufacturers, repair stations, and other aerospace or industrial clients maintain the highest levels of craftsmanship and safety. Inspection Services Pre-weld inspections to verify materials, equipment, and joint preparation. In-process monitoring of welding procedures and interpass temperature. Post-weld inspections for surface defects and dimensional accuracy. NDT Coordination Supervision, performance and interpretation of NDT results:: eddy current testing magnetic particle testing penetrant testing ultrasonic testing radiographic Testing Procedure and Qualification Testing Development and qualification of Welding Procedure Specifications (WPS). Oversight of welder qualification tests. Certification of welders for specific processes and positions. Bend Tests and Radiographic testing for welder qualifications Code Compliance and Documentation Ensuring compliance with AWS D1.1 and other standards. Maintaining detailed inspection records and reports. Reviewing fabrication and erection plans for adherence to code. Quality Assurance and Control Implementation and auditing of welding quality control systems. Root cause analysis of weld failures with corrective action recommendations. Support for achieving high-quality welding in fabrication and field operations. Consulting Services Expert advice on welding processes, joint design, and material selection. Training for welders, supervisors, and engineers on AWS D1.1 requirements. Assistance with project planning and cost estimation for welding operations. Structural Integrity Assessments Evaluating structural integrity during and after construction. Recommendations for repair or rework of identified defects. Ensuring compliance with fatigue and stress requirements. Ready to get started? Contact us today to schedule your welder qualification test or to learn more about how we can help you maintain compliance and improve your welding operations. Our team is ready to assist you with personalized solutions that fit your unique needs. Reach out now for a free consultation or request a quote, and ensure that your welders are qualified to meet the highest industry standards. Contact Us Request a Quote

Next Level Testing now doing business as Sage Aero Our New Chapter: The Evolution to Sage Aero Welcome to Sage Aero! As we continue to grow and evolve, we are excited to introduce our new identity. The decision to transition from Next Level Testing to Sage Aero is a reflection of the transformation we've undergone, both in the services we provide and the industries we serve. This new name represents not just a rebranding, but a bold step forward in our journey to better serve our clients and meet the ever-changing demands of the aerospace and defense industries. We invite you to learn more about what Sage Aero means and why this change is an important milestone for our company. Why We Became Sage Aero Embracing Growth and Innovation As we continue to grow and expand our services, we recognized the need for a name that better reflects our full range of capabilities and the diverse industries we serve. While we have always been committed to providing high-quality Non-Destructive Testing (NDT) solutions, we have expanded our offerings far beyond that. Our expertise now extends into a wide array of aerospace, engineering, and technical services, and our new name, Sage Aero, captures the essence of this evolution. The name “Sage Aero” represents wisdom, precision, and innovation—key values that have always been at the heart of our work. The “Aero” portion reflects our strong commitment to the aerospace sector, while “Sage” speaks to our trusted expertise and forward-thinking approach. What Does This Mean for You? The name change will not affect the services you have come to rely on. In fact, it positions us even better to serve you with enhanced capabilities and broadened expertise in various sectors beyond NDT. Our team remains the same, dedicated to delivering exceptional quality, safety, and innovation in everything we do. As Sage Aero, we are more equipped than ever to support our clients across industries with a broad range of testing, inspection, engineering, and aerospace solutions. Our Vision for Tomorrow Advancing with Sage Aero This name change is just the beginning of an exciting new chapter for us. We will continue to focus on delivering top-tier services while keeping your needs at the forefront of our efforts. We are excited to continue growing and evolving with you, and we look forward to the opportunities that lie ahead. Thank you for your continued trust and support. We are excited to enter this new phase as Sage Aero—your trusted partner for aerospace and technical excellence. Stay tuned for more updates, and don't hesitate to contact us if you have any questions regarding this exciting change!

Available 24-7-365 Get the Support You Need Phone 812-725-9961 Ext. 2 For after hour service requests, contact our 24/7 AOG line (812) 725-9961 ext. 4 Email General Inquiries: info@sage-aero.com Sales: sales@sage-aero.com Technical Support: support@sage-aero.com Repair Station Fixed Location 7239 Nova's Landing Drive Sellersburg, IN 47172 Office Hours Monday - Friday 8:00AM - 4:30PM 24/7 availability for AOG and emergencies Live Chat For quick responses, use our live chat option. Our technical support team is ready to assist you. Connect With Us We're here to assist you. For immediate assistance, call us at 812-725-9961. First and Last Name Company Email Phone Message Send Thanks for submitting!

Welder Qualification Services Request a Quote Benefits of Welder Qualifications Qualifying your welders with our services provides multiple benefits for your business. First, it ensures full compliance with national and international standards, minimizing the risk of legal and regulatory issues. Our thorough qualification process guarantees that your welders can produce high-quality, durable, and safe welds, reducing the likelihood of defects and failures. This translates into fewer rework costs and project delays, as well as improved efficiency. Moreover, by ensuring welders are fully qualified, you can improve overall operational safety and enhance the quality of your products, giving your company a competitive edge in the marketplace. Customized Qualification Programs At Sage, we understand that one-size-fits-all solutions don’t work for every business. That’s why we offer customized welder qualification programs designed to fit your specific requirements. If you have unique welding processes, materials, or project specifications, we will tailor our qualification tests to meet those exact needs. Our team works closely with you to ensure that your welders are fully trained, tested, and qualified to perform welding tasks that align with your business goals. We also provide flexible options for on-site testing, ensuring minimal disruption to your operations while maintaining the highest quality standards. Welder Qualifications Offered Our welder qualification services encompass a wide range of certifications tailored to meet the unique requirements of your industry. We are proficient in certifying welders according to major standards such as AWS (American Welding Society), ASME (American Society of Mechanical Engineers), API (American Petroleum Institute), and MIL-STD (Military Standards). We offer certifications for various welding processes, including TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), Stick, Flux-Cored, and others. Whether you need a specific process qualified or a comprehensive certification, our team is equipped to meet your exact needs, ensuring compliance with all relevant regulations and customer specifications. Ensure Compliance and Excellence in Your Welding Operations Ready to get started? Contact us today to schedule your welder qualification test or to learn more about how we can help you maintain compliance and improve your welding operations. Our team is ready to assist you with personalized solutions that fit your unique needs. Reach out now for a free consultation or request a quote, and ensure that your welders are qualified to meet the highest industry standards. Contact Us Request a Quote

Ferrite Rate Measurements for Superior Material Performance Request a Quote Key Benefits of Ferrite Rate Measurements in Quality Assurance Ferrite content measurement is essential for ensuring material integrity, particularly in stainless steel and ferrous alloys. It improves weld quality by preventing issues like cracking and brittleness, ensuring the durability and strength of welded components. Monitoring ferrite levels ensures compliance with industry standards and reduces the risk of material failure, especially in critical applications like aerospace and defense. It also offers cost-effective process control, optimizing alloy compositions and enhancing performance in harsh environments. This makes ferrite measurement a vital tool in maintaining the quality, safety, and reliability of components across various industries. Understanding Ferrite Rate Measurements Ferrite rate measurement refers to the process of determining the amount of ferrite (a magnetic phase of iron) present in ferrous alloys, particularly in stainless steels. Ferrite content is crucial because it influences the material's strength, ductility, weldability, and resistance to cracking. During the welding of stainless steel, for example, controlling ferrite levels helps to avoid issues such as weld cracks or brittleness. Ferrite rate is typically measured using methods such as magnetic saturation or using specialized ferrite meters. Proper ferrite content ensures that materials will perform optimally under stress and in harsh environments, making it an important factor in industries like aerospace, automotive, and manufacturing. By monitoring ferrite rates, manufacturers can ensure consistent material properties and enhance the reliability and safety of components. Common Applications In welding, ferrite rate measurements help prevent defects like cracking, particularly in stainless steel and duplex alloys used in aerospace, automotive, and power generation. These measurements are also essential in ensuring the integrity of welded components in high-stress applications such as pipelines and pressure vessels in oil, gas, and chemical industries. Additionally, ferrite rate measurements are used in heat treatment processes to optimize the properties of critical components, ensuring durability, strength, and resistance to failure. Ensure Optimal Weld Quality with Ferrite Rate Measurements Achieve precise and reliable welds by measuring ferrite content in your materials. Our ferrite rate testing ensures your welds meet industry standards, improving strength and preventing cracking. Don’t compromise on quality—schedule your ferrite rate measurement today for flawless performance. Contact Us Request a Quote

Advanced Eddy Current Testing Services Catch the Current of Quality – Eddy Current Testing That Delivers More Than Meets the Eye Request a Quote Precision, Real-Time Results, and Flexibility ddy Current Testing (ECT) is a highly sensitive, non-destructive method ideal for detecting even the smallest surface and sub-surface defects in conductive materials. It excels at identifying issues such as cracks, corrosion, and material degradation, ensuring the integrity and safety of critical components across industries like aerospace, automotive, and manufacturing. ECT provides real-time results, allowing for immediate action if defects are found, which helps prevent costly failures and minimizes downtime. Its versatility extends to a wide range of materials, including metal alloys and composites, and can be used on components of all sizes. Whether performed in the lab or in the field, Eddy Current Testing is a flexible and efficient solution for inspections, improving operational efficiency and supporting timely decision-making. Eddy Current Testing (ECT) is a versatile and flexible method, offering a range of techniques that can be tailored to meet the specific needs of your inspection requirements. Whether you're conducting routine maintenance, assessing the integrity of complex components, or ensuring compliance with safety standards, our team utilizes the most suitable Eddy Current methods to deliver accurate, reliable, and efficient results. Below are the various techniques we offer to help address different testing challenges across industries. A Variety of Eddy Current Testing Techniques to Suit Your Needs Crack Detection Our advanced eddy current testing methods ensure precise identification of cracks, enhancing safety and reliability across critical components. Corrosion Detection Our services identify early signs of corrosion, helping you prevent costly repairs and maintain structural integrity. Weld Inspection Ensure the integrity of welds with our detailed inspections, identifying cracks, voids, or other defects. Surface Inspection We provide comprehensive surface inspections to detect even the smallest imperfections, ensuring optimal performance and durability. Coating Thickness Measure coating thickness with precision to ensure uniformity, quality, and adherence to industry requirements. Conductivity Testing Verify material properties and detect variations with precise conductivity measurements for quality assurance. Bolt Hole Inspection Detect cracks and other defects in bolt holes, ensuring the structural soundness of critical assemblies. Tube Inspection Detect flaws, wear, or corrosion in tubes with our non-invasive eddy current testing solutions. Heat Treatment Verification Confirm the effectiveness of heat treatment processes to maintain desired material properties and performance. Uncompromised Quality with Eddy Current Testing Ready to Ensure the Integrity of Your Aircraft and Components? Contact us today to schedule your Eddy Current Testing and experience precision, real-time results, and unmatched quality. Contact Us Request a Quote

In-Depth Analysis: Cutting-Edge Ultrasonic Testing for Flaw Detection and Integrity Request a Quote Ultrasonic Testing offers a range of techniques designed to meet the specific needs of your components and materials. These advanced methods provide precise and reliable results, ensuring the highest quality control and safety standards across industries Explore Advanced Ultrasonic Testing Techniques for Precision and Reliability Key Benefits of Ultrasonic Testing in Quality Assurance Ultrasonic Non-Destructive Testing (NDT) offers several key benefits in quality assurance, including accurate and precise results for detecting internal defects, deep penetration for thick materials, and the ability to inspect complex geometries. It is a non-destructive method, providing real-time results without compromising the integrity of the material. This technique is cost effective, safe, and portable, allowing for on-site inspections. Ultrasonic NDT also detects both surface and subsurface defects, providing detailed, quantitative data that enhances decision-making and improves safety, reliability, and product performance across various industries. Pulse Echo In this method, ultrasonic waves are sent into the material, and the reflected waves are analyzed to detect internal defects. It's ideal for measuring thickness and identifying flaws such as cracks or voids. Time of Flight Diffraction TOFD uses the diffraction of ultrasonic waves at the edges of defects to accurately determine their size and location. This technique is highly effective for detecting and sizing cracks in welds and other critical areas. Through Transmission This technique involves sending sound waves through the material from one side to the other. Any disruptions in the sound waves indicate potential flaws or inconsistencies, making it effective for detecting large internal defects. Guided Wave Guided waves travel along the surface or structure, allowing for long-range inspections. This method is ideal for scanning pipes and tubes, detecting corrosion, cracks, or other flaws over large areas without the need for direct contact. Unlock Precision and Reliability with Our Ultrasonic Testing Services Contact us today to schedule your ultrasonic testing and ensure the integrity and safety of your components with the highest level of accuracy. Contact Us Request a Quote