18 items found for ""
- WHO WE ARE | NEXT LEVEL TESTING
More Than Employees – We’re a Family United by Purpose, Building a Future Together and Revolutionizing the Nondestructive Testing Industry. Safety Rooted in Family Principles At Sage, our foundation is built on strong family values, and that sense of family is reflected in every inspection we conduct. We understand that each aircraft we service is not just a piece of machinery – it’s a vital part of our clients’ lives and operations. Whether we are working with individual aircraft owners or large corporations, we approach every project with the same level of care, empathy, and dedication. We know that trust is earned, and we’re committed to making sure that each inspection is not only thorough but also conducted with absolute transparency and integrity. Our team takes great pride in meticulously processing, testing, and evaluating every airframe and component, ensuring that each step of the process is done with the highest level of accuracy. We don’t just look at the technical side of things; we look at the bigger picture, with the end user’s safety, reliability, and overall satisfaction always at the forefront of our minds. We strive to provide a service that meets the highest industry standards, while maintaining a personal touch that sets us apart. Our Vision: Setting the Standard for Excellence in Aerospace and Defense Our vision at Sage is to be the leading provider of nondestructive testing services for the aerospace and defense industry, setting the benchmark for excellence and continually raising industry standards. By consistently exceeding expectations, we aspire to be the trusted partner for aerospace companies worldwide, delivering innovative solutions that enhance safety, reliability, and performance. We are dedicated to fostering a culture of integrity, collaboration, and continuous improvement, ensuring that every inspection reinforces our commitment to quality and customer satisfaction. Leading with Integrity Our Mission to Enhance Aerospace Safety and Performance Our mission is to deliver safe, reliable, and responsible nondestructive testing (NDT) services to the aerospace industry. We achieve this by implementing rigorous protocols and leveraging the highest levels of expertise. With unwavering integrity, we are dedicated to ensuring the safety of aircraft, passengers, and the broader community. Our commitment extends beyond compliance; we aim to foster a culture of continuous improvement and innovation, empowering our clients with the confidence that comes from knowing their aircraft are thoroughly inspected and maintained to the highest standards. Together, we strive to enhance safety and performance in the aerospace sector while building lasting partnerships based on trust and excellence Our Priorities Nondestructive Testing (NDT) Inspectors are vital to maintaining the safety and integrity of aerospace structures. In an industry where even the smallest oversight can lead to serious consequences, Sage emphasizes excellence through continuous and comprehensive training for our inspectors. This commitment ensures that our team is equipped with the knowledge and expertise needed to perform inspections with precision and confidence. We are dedicated to providing NDT services that not only meet but surpass industry standards and customer expectations, reaffirming our commitment to safety, reliability, and the highest quality in the aerospace sector.
- Resources | Sage Aero
Comprehensive NDT Resource Center Explore Expert Insights, Industry Trends, and Valuable Tools to Enhance Your NDT Experience Above and Beyond With Sage Aero Educational Articles & Blog Posts Discover expert insights and industry trends through our educational articles and blog posts. Stay informed on the latest in NDT technologies, best practices, and real-world applications to help you make better decisions for your business News & Events Stay up-to-date with the latest news, upcoming events, and industry updates. Learn about our participation in conferences, webinars, and the newest advancements in NDT technology. Special Projects Explore our unique and custom NDT solutions for special projects. From complex inspections to specialized applications, we deliver tailored services to meet your specific needs and challenges Frequency Asked Questions Find answers to the most common questions about our NDT services, processes, and techniques. Our FAQ section provides clarity to help you make informed decisions and ensure smooth inspections How to Prepare for a Seamless Inspection To ensure a smooth and efficient Non-Destructive Testing (NDT) inspection, proper preparation before our team arrives or when dropping off your equipment is crucial. Our Guide to Preparing for NDT Inspections will help you understand the key steps to take, from ensuring accessibility to providing necessary documentation. By following these simple guidelines, you can help us perform the inspection with minimal disruption, ensuring faster results and maximum accuracy. Ready to get started? Click here to view the full guide and prepare your equipment for a hassle-free NDT inspection." Learn More Contact Us Have questions or need more information? We're here to help! Whether you're ready to schedule an inspection or just want to learn more about our services, our team is available to assist you. Contact us today, and we'll get back to you promptly with the information you need. Contact Us
- Aviation Nondestructive Testing and Inspections | Next Level Testing | Indiana
Advanced NDT Solutions for the Aviation Industry Where Expertise Meets Family Values FAA Part 145 Repair Station Contact Us View Services We See What Others Overlook Precision, Expertise, and NDT Services You Can Count On At Sage, we know that top-tier Non-Destructive Testing (NDT) is about more than just finding flaws — it’s about understanding the full scope of your aircraft's needs and delivering solutions that prioritize safety and performance. Unlike many other NDT providers, we don’t take shortcuts or overlook the details. Our team combines solid technical expertise with a strong commitment to customer care, ensuring every inspection is precise, accurate, and thorough. We approach each job with focus and discipline, always ready to explain the process and provide practical solutions. When it comes to the safety of your aircraft, you can count on us to deliver the services you deserve — no compromises. Request a Quote Reducing Risk Through Knowledge The Value of Choosing a Reliable NDT Partner 90% 90% of NDT errors are due to technician experience and training. At Sage, we prioritize continuous education and certification for our inspectors to ensure accurate, reliable results. Choose us for skilled professionals committed to minimizing errors and maximizing your aircraft's safety. 85% 85% of aircraft structural failures are caused by undetected or misdiagnosed flaws — many of which could have been prevented with proper NDT inspections. At Sage, our expert inspectors use the latest techniques to identify potential issues early, ensuring the safety and reliability of your aircraft. 70% Around 70% of NDT errors result from misinterpretation or improper testing techniques. At Sage, we ensure the highest level of accuracy by relying on highly trained professionals who use advanced methods to deliver reliable results every time. At Sage, we are committed to delivering the highest standards of NDT services with a focus on safety, accuracy, and reliability. With a team of highly trained inspectors and advanced techniques, we ensure that your aircraft receive the thorough inspections they deserve. Our expertise not only minimizes risks but also provides you with the confidence that your aircraft is in the hands of trusted professionals. Explore more about our purpose. 24/7 NDT Solutions Committed to Safety and Integrity, Anytime We understand that critical inspections don’t adhere to a 9-to-5 schedule. That’s why we offer 24/7/365 availability to ensure that your aircraft, components and structures are always covered, no matter the time or day. Whether you're facing an unexpected issue or require scheduled maintenance, our team of inspectors remain on standby to provide fast and reliable services at any hour. We're committed to being there whenever you need us, ensuring the safety, integrity, and performance of your operations, around the clock. For AOG or after hour emergencies, contact our office directly at (812) 725-9961 ext. 4 Big News: Next Level Testing to do business as Sage Aero We are thrilled to announce that Next Level Testing will be doing business as Sage Aero. This is a significant step forward in our journey, and we wanted to share with you why this change is happening and what it means for the future of our company. Learn More
- News | Sage Aero
Next Level Testing now doing business as Sage Aero Our New Chapter: The Evolution to Sage Aero Welcome to Sage Aero! As we continue to grow and evolve, we are excited to introduce our new identity. The decision to transition from Next Level Testing to Sage Aero is a reflection of the transformation we've undergone, both in the services we provide and the industries we serve. This new name represents not just a rebranding, but a bold step forward in our journey to better serve our clients and meet the ever-changing demands of the aerospace and defense industries. We invite you to learn more about what Sage Aero means and why this change is an important milestone for our company. Why We Became Sage Aero Embracing Growth and Innovation As we continue to grow and expand our services, we recognized the need for a name that better reflects our full range of capabilities and the diverse industries we serve. While we have always been committed to providing high-quality Non-Destructive Testing (NDT) solutions, we have expanded our offerings far beyond that. Our expertise now extends into a wide array of aerospace, engineering, and technical services, and our new name, Sage Aero, captures the essence of this evolution. The name “Sage Aero” represents wisdom, precision, and innovation—key values that have always been at the heart of our work. The “Aero” portion reflects our strong commitment to the aerospace sector, while “Sage” speaks to our trusted expertise and forward-thinking approach. What Does This Mean for You? The name change will not affect the services you have come to rely on. In fact, it positions us even better to serve you with enhanced capabilities and broadened expertise in various sectors beyond NDT. Our team remains the same, dedicated to delivering exceptional quality, safety, and innovation in everything we do. As Sage Aero, we are more equipped than ever to support our clients across industries with a broad range of testing, inspection, engineering, and aerospace solutions. Our Vision for Tomorrow Advancing with Sage Aero This name change is just the beginning of an exciting new chapter for us. We will continue to focus on delivering top-tier services while keeping your needs at the forefront of our efforts. We are excited to continue growing and evolving with you, and we look forward to the opportunities that lie ahead. Thank you for your continued trust and support. We are excited to enter this new phase as Sage Aero—your trusted partner for aerospace and technical excellence. Stay tuned for more updates, and don't hesitate to contact us if you have any questions regarding this exciting change!
- Eddy Current | Sage Aero
Advanced Eddy Current Testing Services Catch the Current of Quality – Eddy Current Testing That Delivers More Than Meets the Eye Request a Quote Precision, Real-Time Results, and Flexibility ddy Current Testing (ECT) is a highly sensitive, non-destructive method ideal for detecting even the smallest surface and sub-surface defects in conductive materials. It excels at identifying issues such as cracks, corrosion, and material degradation, ensuring the integrity and safety of critical components across industries like aerospace, automotive, and manufacturing. ECT provides real-time results, allowing for immediate action if defects are found, which helps prevent costly failures and minimizes downtime. Its versatility extends to a wide range of materials, including metal alloys and composites, and can be used on components of all sizes. Whether performed in the lab or in the field, Eddy Current Testing is a flexible and efficient solution for inspections, improving operational efficiency and supporting timely decision-making. Eddy Current Testing (ECT) is a versatile and flexible method, offering a range of techniques that can be tailored to meet the specific needs of your inspection requirements. Whether you're conducting routine maintenance, assessing the integrity of complex components, or ensuring compliance with safety standards, our team utilizes the most suitable Eddy Current methods to deliver accurate, reliable, and efficient results. Below are the various techniques we offer to help address different testing challenges across industries. A Variety of Eddy Current Testing Techniques to Suit Your Needs Crack Detection Our advanced eddy current testing methods ensure precise identification of cracks, enhancing safety and reliability across critical components. Corrosion Detection Our services identify early signs of corrosion, helping you prevent costly repairs and maintain structural integrity. Weld Inspection Ensure the integrity of welds with our detailed inspections, identifying cracks, voids, or other defects. Surface Inspection We provide comprehensive surface inspections to detect even the smallest imperfections, ensuring optimal performance and durability. Coating Thickness Measure coating thickness with precision to ensure uniformity, quality, and adherence to industry requirements. Conductivity Testing Verify material properties and detect variations with precise conductivity measurements for quality assurance. Bolt Hole Inspection Detect cracks and other defects in bolt holes, ensuring the structural soundness of critical assemblies. Tube Inspection Detect flaws, wear, or corrosion in tubes with our non-invasive eddy current testing solutions. Heat Treatment Verification Confirm the effectiveness of heat treatment processes to maintain desired material properties and performance. Uncompromised Quality with Eddy Current Testing Ready to Ensure the Integrity of Your Aircraft and Components? Contact us today to schedule your Eddy Current Testing and experience precision, real-time results, and unmatched quality. Contact Us Request a Quote
- Hardness | Sage Aero
Measure Strength, Ensure Quality Precise Hardness Testing for Optimal Performance Request a Quote Key Benefits of Hardness Testing in Quality Assurance Hardness testing provides key benefits in quality assurance by evaluating material strength, resistance to wear, and corrosion. It is a quick, non-destructive, and cost-effective method that ensures materials meet specifications and can withstand harsh conditions. Hardness tests offer consistent, repeatable results, making them ideal for monitoring production processes, verifying material quality, and ensuring the durability of components. This method is especially valuable in industries like aerospace and defense, where material performance and reliability are critical for safety and longevity. Common Applications Hardness testing is widely applied across various industries to ensure the performance, durability, and quality of materials and components. In aerospace and defense, it is used to evaluate the hardness of critical components such as turbine blades, engine parts, and structural materials to ensure they can withstand extreme temperatures, wear, and stress. In manufacturing, it helps verify that metals, alloys, and coatings meet required specifications for products like automotive parts, tools, and industrial equipment. Hardness testing is also used to assess materials after heat treatments like quenching or tempering, ensuring that they have the right balance of hardness and toughness. Additionally, it is employed to detect inconsistencies in materials, identify counterfeit or substandard materials, and monitor the quality of products throughout the production process. This makes it a crucial tool in maintaining the reliability and safety of components across a range of industries. Verify Material Strength with Precision Hardness Testing Ensure the durability and performance of your materials with our expert hardness testing services. Accurate, reliable results will help you maintain quality control, prevent failures, and optimize product performance. Don’t take chances—schedule your hardness test today and safeguard your operations. Contact us now to get started! Contact Us Request a Quote
- Radiography | Sage Aero
See Beyond the Surface Advanced Radiographic Testing for Flawless Precision Request a Quote Key Benefits of Radiographic Testing Radiographic Testing (RT) using X-rays offers key benefits in aerospace and defense, such as the ability to detect internal defects like cracks, voids, and porosity that other methods may miss. It provides detailed, permanent imaging of a component's internal structure, ensuring a non-destructive inspection process. RT is highly sensitive, offering high-resolution results for detecting small defects in various materials, including metals, composites, and plastics. It is ideal for inspecting complex geometries, such as turbine blades and welded joints, and provides real-time results for faster decision-making. This method helps improve the safety, reliability, and performance of critical components by identifying defects before they cause failure. Radiographic Testing is critical for ensuring the structural integrity and safety of aircraft and components. RT is commonly used to inspect aircraft structures such as wings, fuselages, and engine components, detecting internal defects like cracks, voids, and corrosion that could compromise safety. It is also essential for examining turbine blades, heat exchangers, and other high-stress parts to ensure they can withstand extreme operational conditions. Additionally, X-ray testing is employed to assess welded joints, fasteners, and complex assemblies, ensuring that they meet rigorous aerospace and defense standards. This method is indispensable in detecting hidden flaws in materials that could otherwise go unnoticed, helping to maintain the reliability, performance, and safety of military and commercial aircraft, as well as defense systems. Common Applications Ensure Safety and Quality with Industrial Radiography Testing Protect your assets and ensure operational safety by scheduling your industrial radiography testing. Our expert team uses advanced imaging technology to detect internal flaws and ensure the integrity of your equipment, pipelines, and structures. Don't compromise on quality—book your appointment now and secure the reliability of your industrial systems. Contact us to schedule your inspection today! Contact Us Request a Quote
- Welder Qualification | Sage Aero
Welder Qualification Services Request a Quote Benefits of Welder Qualifications Qualifying your welders with our services provides multiple benefits for your business. First, it ensures full compliance with national and international standards, minimizing the risk of legal and regulatory issues. Our thorough qualification process guarantees that your welders can produce high-quality, durable, and safe welds, reducing the likelihood of defects and failures. This translates into fewer rework costs and project delays, as well as improved efficiency. Moreover, by ensuring welders are fully qualified, you can improve overall operational safety and enhance the quality of your products, giving your company a competitive edge in the marketplace. Customized Qualification Programs At Sage, we understand that one-size-fits-all solutions don’t work for every business. That’s why we offer customized welder qualification programs designed to fit your specific requirements. If you have unique welding processes, materials, or project specifications, we will tailor our qualification tests to meet those exact needs. Our team works closely with you to ensure that your welders are fully trained, tested, and qualified to perform welding tasks that align with your business goals. We also provide flexible options for on-site testing, ensuring minimal disruption to your operations while maintaining the highest quality standards. Welder Qualifications Offered Our welder qualification services encompass a wide range of certifications tailored to meet the unique requirements of your industry. We are proficient in certifying welders according to major standards such as AWS (American Welding Society), ASME (American Society of Mechanical Engineers), API (American Petroleum Institute), and MIL-STD (Military Standards). We offer certifications for various welding processes, including TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), Stick, Flux-Cored, and others. Whether you need a specific process qualified or a comprehensive certification, our team is equipped to meet your exact needs, ensuring compliance with all relevant regulations and customer specifications. Ensure Compliance and Excellence in Your Welding Operations Ready to get started? Contact us today to schedule your welder qualification test or to learn more about how we can help you maintain compliance and improve your welding operations. Our team is ready to assist you with personalized solutions that fit your unique needs. Reach out now for a free consultation or request a quote, and ensure that your welders are qualified to meet the highest industry standards. Contact Us Request a Quote
- Positive Material ID | Sage Aero
Know Your Materials: Accurate Positive Material Identification for Uncompromising Quality Request a Quote Key Benefits of Positive Material Identification (PMI) in Quality Assurance Positive Material Identification (PMI) is a rapid and non-destructive testing (NDT) technique used to verify the chemical composition of metals and alloys. PMI ensures that materials meet the required standards and specifications. The most widely used method for PMI is handheld X-ray fluorescence, which is portable, cost-effective, and enables testing to be performed in the field, on the production floor, or in the lab. Understanding Positive Material Identification At Sage Aero, we offer Positive Material Identification (PMI) as an essential non-destructive testing (NDT) method to ensure that supplied materials meet the required standards and specifications. Our PMI service verifies that the chemical composition of metallic parts contains the correct proportions of key elements, guaranteeing material properties such as corrosion resistance are up to par. PMI is a vital component of quality control and safety compliance, and it plays an integral role in production and asset integrity management across industries like oil and gas, power generation, chemical, pharmaceutical, nuclear, aerospace, and metal fabrication. We offer PMI testing both before parts enter the production process and on finished products, as well as retroactive testing for in-service equipment and piping systems. Our services are versatile and can be performed on a wide range of part sizes, from large components to smaller items like weld fill materials and fasteners. At Sage Aero, we utilize Handheld X-ray Fluorescence (XRF), the most common and efficient PMI method. The portability of our handheld XRF equipment allows us to perform on-site testing directly at the production plant or factory floor. Our XRF devices quickly scan materials, providing accurate chemical composition and alloy grade data, ensuring your materials meet the highest standards with speed and precision. Positive Material Identification Uses Ensure that products and components have been manufactured using the correct alloy Find potentially mixed-up alloys Ensure material conforms to the correct standard and specification Ensure welded components have used the correct filler material Failure Analysis Ensure compliance with local government and legal requirements Reduce risk of company liability with documented safety standards Confirm Material Composition with Positive Material Identification Ensure the quality and safety of your materials with Positive Material Identification (PMI) services. Quickly verify material grade and composition to prevent costly errors, enhance compliance, and maintain project integrity. Contact Us Request a Quote
- Penetrant | Sage Aero
Uncovering the Unseen with Penetrant Testing Penetrant testing (PT) is a highly effective, non-destructive method for identifying surface-breaking defects in a wide range of materials. By applying a liquid dye to the surface, we can reveal cracks, porosity, and other imperfections that are invisible to the naked eye. Our expert technicians ensure accurate and reliable results, providing you with the confidence that your components meet the highest standards of safety and quality. Request a Quote Visible Penetrant Visible penetrant testing utilizes a red dye to highlight surface defects, which can be easily seen under normal lighting conditions. It's a cost-effective method for detecting surface flaws in a variety of materials. Request a Quote Water Washable Water-washable penetrants are applied and then removed using water, leaving only visible or fluorescent indications of defects. This method is quick and efficient for clean, non-porous surfaces. Solvent Removable In this technique, the penetrant is removed using a solvent, making it a versatile method for detecting surface defects in both simple and complex geometries without affecting the part’s surface integrity. Post Emulsifiable Post-emulsifiable penetrants use a special emulsifier to remove excess penetrant after application. This technique is ideal for materials with rough or porous surfaces, ensuring accurate detection of surface defects. Hydrophilic Post-Emulsifiable Hydrophilic post-emulsifiable uses a water-based emulsifier to remove excess penetrant after its applied. This method is particularly effective for detecting surface defects on materials with rough or porous surfaces. Fluorescent Penetrant Fluorescent penetrant testing uses a fluorescent dye that glows under ultraviolet light, making surface defects highly visible. This method is ideal for detecting very fine cracks and other small surface imperfections. Request a Quote Ensuring Quality at Every Step- Penetrant Testing Services You Can Trust Quality matters. Reach out today to schedule your Penetrant Testing and ensure your components meet the highest standards of integrity and performance. Contact Us Request a Quote
- Ultrasonic | Sage Aero
In-Depth Analysis: Cutting-Edge Ultrasonic Testing for Flaw Detection and Integrity Request a Quote Ultrasonic Testing offers a range of techniques designed to meet the specific needs of your components and materials. These advanced methods provide precise and reliable results, ensuring the highest quality control and safety standards across industries Explore Advanced Ultrasonic Testing Techniques for Precision and Reliability Key Benefits of Ultrasonic Testing in Quality Assurance Ultrasonic Non-Destructive Testing (NDT) offers several key benefits in quality assurance, including accurate and precise results for detecting internal defects, deep penetration for thick materials, and the ability to inspect complex geometries. It is a non-destructive method, providing real-time results without compromising the integrity of the material. This technique is cost-effective, safe, and portable, allowing for on-site inspections. Ultrasonic NDT also detects both surface and subsurface defects, providing detailed, quantitative data that enhances decision-making and improves safety, reliability, and product performance across various industries. Pulse Echo In this method, ultrasonic waves are sent into the material, and the reflected waves are analyzed to detect internal defects. It's ideal for measuring thickness and identifying flaws such as cracks or voids. Time of Flight Diffraction TOFD uses the diffraction of ultrasonic waves at the edges of defects to accurately determine their size and location. This technique is highly effective for detecting and sizing cracks in welds and other critical areas. Through Transmission This technique involves sending sound waves through the material from one side to the other. Any disruptions in the sound waves indicate potential flaws or inconsistencies, making it effective for detecting large internal defects. Guided Wave Guided waves travel along the surface or structure, allowing for long-range inspections. This method is ideal for scanning pipes and tubes, detecting corrosion, cracks, or other flaws over large areas without the need for direct contact. Unlock Precision and Reliability with Our Ultrasonic Testing Services Contact us today to schedule your ultrasonic testing and ensure the integrity and safety of your components with the highest level of accuracy. Contact Us Request a Quote
- AWS CWI D1.1 | Sage Aero
Precision in Every Weld: Certified AWS D1.1 Inspections for Superior Structural Integrity Request a Quote Whether you're looking to qualify welders, procedures, or specific welds, we provide precise, expert assessments to ensure compliance with welding specifications, enhance quality control, and ensure structural integrity. With our thorough knowledge of industry standards and regulations, we help manufacturers, repair stations, and other aerospace or industrial clients maintain the highest levels of craftsmanship and safety. Inspection Services Pre-weld inspections to verify materials, equipment, and joint preparation. In-process monitoring of welding procedures and interpass temperature. Post-weld inspections for surface defects and dimensional accuracy. NDT Coordination Supervision, performance and interpretation of NDT results:: eddy current testing magnetic particle testing penetrant testing ultrasonic testing radiographic Testing Procedure and Qualification Testing Development and qualification of Welding Procedure Specifications (WPS). Oversight of welder qualification tests. Certification of welders for specific processes and positions. Bend Tests and Radiographic testing for welder qualifications Code Compliance and Documentation Ensuring compliance with AWS D1.1 and other standards. Maintaining detailed inspection records and reports. Reviewing fabrication and erection plans for adherence to code. Quality Assurance and Control Implementation and auditing of welding quality control systems. Root cause analysis of weld failures with corrective action recommendations. Support for achieving high-quality welding in fabrication and field operations. Consulting Services Expert advice on welding processes, joint design, and material selection. Training for welders, supervisors, and engineers on AWS D1.1 requirements. Assistance with project planning and cost estimation for welding operations. Structural Integrity Assessments Evaluating structural integrity during and after construction. Recommendations for repair or rework of identified defects. Ensuring compliance with fatigue and stress requirements. Ready to get started? Contact us today to schedule your welder qualification test or to learn more about how we can help you maintain compliance and improve your welding operations. Our team is ready to assist you with personalized solutions that fit your unique needs. Reach out now for a free consultation or request a quote, and ensure that your welders are qualified to meet the highest industry standards. Contact Us Request a Quote